1. Strengthen material quality control

In the production process of rubber products, the quality of materials directly affects the qualified rate of products. Therefore, enterprises should select high-quality raw materials and establish strict material procurement and acceptance standards. Implement a material traceability system to ensure the stable quality of each batch of raw materials and reduce the production scrap rate from the source.

2. Strictly follow the production process

The production process is the key link that determines the product quality. Enterprises should ensure that each production step is carried out strictly in accordance with the process requirements, including mixing, vulcanization, mold design, etc. Using standardized operating procedures (SOP) for process control can effectively reduce waste caused by process errors.

3. Regularly inspect and maintain equipment to ensure stable operation

The stable operation of equipment is an important prerequisite for ensuring production quality. Enterprises should formulate regular equipment inspection and maintenance plans to promptly discover and resolve hidden dangers in equipment operation. At the same time, strengthen the training of equipment operators to ensure that equipment is operated in accordance with regulations and avoid product scrap caused by equipment failure.

4. Improve employee skills and strengthen training

Employee skills and operating level directly affect product quality. Enterprises should regularly provide skills training to employees to improve their operating level and quality awareness. Through skill competitions, quality training courses, etc., the comprehensive quality of employees can be improved, thereby reducing the scrap rate caused by operating errors.

5. Use advanced detection technology for real-time monitoring

Introducing advanced testing technology to monitor the production process in real time is an important means to reduce the scrap rate. The use of online testing equipment, automated quality monitoring systems, etc. can promptly detect and correct quality problems in production. At the same time, data analysis tools can help companies identify and eliminate quality risks and improve overall production levels.

VI. Establish a sound quality management system

Establishing a sound quality management system is an important guarantee for ensuring product quality. Enterprises should establish a sound quality management system to conduct all-round quality control from raw material procurement, production process, equipment maintenance, finished product inspection and other links. Through regular review and improvement of the quality management system, ensure that every link in the production process is under control and fundamentally reduce the scrap rate.

In summary, reducing the scrap rate of rubber products requires efforts and improvements in many aspects. By strengthening material quality control, strictly following the production process, regularly inspecting equipment, improving employee skills, using advanced testing technology and establishing a sound quality management system, the scrap rate can be effectively reduced, production efficiency and product quality can be improved, and more market competitiveness can be brought to enterprises.